Finishing Operations to Enhance Surface Integrity of Parts

Surface integrity management is remarkably important when metal alloys are used to manufacture relevant parts. Advanced materials such as titanium, nickel alloys, non-ferrous alloys, or special steels make surface integrity preservation after machining particularly difficult. Consequently, thorough...

Popoln opis

Shranjeno v:
Bibliografske podrobnosti
Format: Online
Jezik:angleščina
Izdano: MDPI - Multidisciplinary Digital Publishing Institute 2023
Teme:
Online dostop:ONIX_20231130_9783036592848_209
Oznake: Označite
Brez oznak, prvi označite!
_version_ 1869527427350265856
collection Directory of Open Access Books
description Surface integrity management is remarkably important when metal alloys are used to manufacture relevant parts. Advanced materials such as titanium, nickel alloys, non-ferrous alloys, or special steels make surface integrity preservation after machining particularly difficult. Consequently, thorough finishing techniques are required to rectify the surface integrity. Engineering surfaces that exemplify the importance of surface integrity control are typically found in the transportation industry. Pieces formed using complex curved surfaces, such as turbine blades or landing gears, and molds and dies for upsetting operations are good examples. These kinds of parts are often manufactured through 3- or 5-axis machining with the aid of successive adjacent passes of hemispherical tools, whereas this ball-end milling strategy allows one to achieve complex surfaces by following the desired shape through NC interpolations generated by a CAM (it also has deep constraints). In this context, processes such as burnishing, honing, plateau-honing, grinding, and shot-peening can contribute to improving the described surfaces in terms of texture, residual stress, and hardness, and are easily maneuverable from a procedural point of view. This Special Issue collected the research results on these kinds of finishing processes, which are very important to the transportation industry.
format Online
id doab-20.500.12854ir-128757
institution Directory of Open Access Books
language eng
publishDate 2023
publishDateRange 2023
publishDateSort 2023
publisher MDPI - Multidisciplinary Digital Publishing Institute
publisherStr MDPI - Multidisciplinary Digital Publishing Institute
record_format ojs
spelling doab-20.500.12854ir-1287572024-04-11T15:11:09Z Finishing Operations to Enhance Surface Integrity of Parts Dessein, Gilles Travieso-Rodriguez, J. Antonio ball burnishing regular reliefs surface topography austenitic stainless steel fatigue life t-test Bayesian rule sandblasting precision spheres non-contact metrology laser scanning laser sensors accelerometer acoustic emission natural frequencies operational deflection shape piezoelectric process monitoring ultrasonic additive manufacturing fused filament fabrication PEI Ultem 9085 postprocessing finishing operations surface enhancement vapor smoothing thermal annealing abrasive shot blasting shot peening sensitivity analysis honing roughness tool wear material removal rate optimization desirability function mixture design finish milling chatter part quality AA2024 floor milling finishing processes surface integrity bearing steel residual stresses rolling contact fatigue slide burnishing X6CrNiTi18 stainless steel surface roughness 3D topography microhardness residual stress positron mean lifetime τmean tribological interaction stainless steel friction coefficient vibration-assisted ball burnishing tribology thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology Surface integrity management is remarkably important when metal alloys are used to manufacture relevant parts. Advanced materials such as titanium, nickel alloys, non-ferrous alloys, or special steels make surface integrity preservation after machining particularly difficult. Consequently, thorough finishing techniques are required to rectify the surface integrity. Engineering surfaces that exemplify the importance of surface integrity control are typically found in the transportation industry. Pieces formed using complex curved surfaces, such as turbine blades or landing gears, and molds and dies for upsetting operations are good examples. These kinds of parts are often manufactured through 3- or 5-axis machining with the aid of successive adjacent passes of hemispherical tools, whereas this ball-end milling strategy allows one to achieve complex surfaces by following the desired shape through NC interpolations generated by a CAM (it also has deep constraints). In this context, processes such as burnishing, honing, plateau-honing, grinding, and shot-peening can contribute to improving the described surfaces in terms of texture, residual stress, and hardness, and are easily maneuverable from a procedural point of view. This Special Issue collected the research results on these kinds of finishing processes, which are very important to the transportation industry. 2023-11-30T20:50:06Z 2023-11-30T20:50:06Z 2023 book ONIX_20231130_9783036592848_209 9783036592848 9783036592855 https://directory.doabooks.org/handle/20.500.12854/128757 eng application/octet-stream Attribution 4.0 International https://mdpi.com/books/pdfview/book/8222 https://mdpi.com/books/pdfview/book/8222 MDPI - Multidisciplinary Digital Publishing Institute 10.3390/books978-3-0365-9285-5 10.3390/books978-3-0365-9285-5 46cabcaa-dd94-4bfe-87b4-55023c1b36d0 9783036592848 9783036592855 182 Basel open access
spellingShingle ball burnishing
regular reliefs
surface topography
austenitic stainless steel
fatigue life
t-test
Bayesian rule
sandblasting
precision spheres
non-contact metrology
laser scanning
laser sensors
accelerometer
acoustic emission
natural frequencies
operational deflection shape
piezoelectric
process monitoring
ultrasonic
additive manufacturing
fused filament fabrication
PEI Ultem 9085
postprocessing
finishing operations
surface enhancement
vapor smoothing
thermal annealing
abrasive shot blasting
shot peening
sensitivity analysis
honing
roughness
tool wear
material removal rate
optimization
desirability function
mixture design
finish milling
chatter
part quality
AA2024 floor milling
finishing processes
surface integrity
bearing steel
residual stresses
rolling contact fatigue
slide burnishing
X6CrNiTi18 stainless steel
surface roughness 3D
topography
microhardness
residual stress
positron mean lifetime τmean
tribological interaction
stainless steel
friction coefficient
vibration-assisted ball burnishing
tribology
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
Finishing Operations to Enhance Surface Integrity of Parts
title Finishing Operations to Enhance Surface Integrity of Parts
title_full Finishing Operations to Enhance Surface Integrity of Parts
title_fullStr Finishing Operations to Enhance Surface Integrity of Parts
title_full_unstemmed Finishing Operations to Enhance Surface Integrity of Parts
title_short Finishing Operations to Enhance Surface Integrity of Parts
title_sort finishing operations to enhance surface integrity of parts
topic ball burnishing
regular reliefs
surface topography
austenitic stainless steel
fatigue life
t-test
Bayesian rule
sandblasting
precision spheres
non-contact metrology
laser scanning
laser sensors
accelerometer
acoustic emission
natural frequencies
operational deflection shape
piezoelectric
process monitoring
ultrasonic
additive manufacturing
fused filament fabrication
PEI Ultem 9085
postprocessing
finishing operations
surface enhancement
vapor smoothing
thermal annealing
abrasive shot blasting
shot peening
sensitivity analysis
honing
roughness
tool wear
material removal rate
optimization
desirability function
mixture design
finish milling
chatter
part quality
AA2024 floor milling
finishing processes
surface integrity
bearing steel
residual stresses
rolling contact fatigue
slide burnishing
X6CrNiTi18 stainless steel
surface roughness 3D
topography
microhardness
residual stress
positron mean lifetime τmean
tribological interaction
stainless steel
friction coefficient
vibration-assisted ball burnishing
tribology
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
topic_facet ball burnishing
regular reliefs
surface topography
austenitic stainless steel
fatigue life
t-test
Bayesian rule
sandblasting
precision spheres
non-contact metrology
laser scanning
laser sensors
accelerometer
acoustic emission
natural frequencies
operational deflection shape
piezoelectric
process monitoring
ultrasonic
additive manufacturing
fused filament fabrication
PEI Ultem 9085
postprocessing
finishing operations
surface enhancement
vapor smoothing
thermal annealing
abrasive shot blasting
shot peening
sensitivity analysis
honing
roughness
tool wear
material removal rate
optimization
desirability function
mixture design
finish milling
chatter
part quality
AA2024 floor milling
finishing processes
surface integrity
bearing steel
residual stresses
rolling contact fatigue
slide burnishing
X6CrNiTi18 stainless steel
surface roughness 3D
topography
microhardness
residual stress
positron mean lifetime τmean
tribological interaction
stainless steel
friction coefficient
vibration-assisted ball burnishing
tribology
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
url ONIX_20231130_9783036592848_209