Finishing Operations to Enhance Surface Integrity of Parts
Surface integrity management is remarkably important when metal alloys are used to manufacture relevant parts. Advanced materials such as titanium, nickel alloys, non-ferrous alloys, or special steels make surface integrity preservation after machining particularly difficult. Consequently, thorough...
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| Format: | Online |
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MDPI - Multidisciplinary Digital Publishing Institute
2023
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| Online dostop: | ONIX_20231130_9783036592848_209 |
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| description | Surface integrity management is remarkably important when metal alloys are used to manufacture relevant parts. Advanced materials such as titanium, nickel alloys, non-ferrous alloys, or special steels make surface integrity preservation after machining particularly difficult. Consequently, thorough finishing techniques are required to rectify the surface integrity. Engineering surfaces that exemplify the importance of surface integrity control are typically found in the transportation industry. Pieces formed using complex curved surfaces, such as turbine blades or landing gears, and molds and dies for upsetting operations are good examples. These kinds of parts are often manufactured through 3- or 5-axis machining with the aid of successive adjacent passes of hemispherical tools, whereas this ball-end milling strategy allows one to achieve complex surfaces by following the desired shape through NC interpolations generated by a CAM (it also has deep constraints). In this context, processes such as burnishing, honing, plateau-honing, grinding, and shot-peening can contribute to improving the described surfaces in terms of texture, residual stress, and hardness, and are easily maneuverable from a procedural point of view. This Special Issue collected the research results on these kinds of finishing processes, which are very important to the transportation industry. |
| format | Online |
| id | doab-20.500.12854ir-128757 |
| institution | Directory of Open Access Books |
| language | eng |
| publishDate | 2023 |
| publishDateRange | 2023 |
| publishDateSort | 2023 |
| publisher | MDPI - Multidisciplinary Digital Publishing Institute |
| publisherStr | MDPI - Multidisciplinary Digital Publishing Institute |
| record_format | ojs |
| spelling | doab-20.500.12854ir-1287572024-04-11T15:11:09Z Finishing Operations to Enhance Surface Integrity of Parts Dessein, Gilles Travieso-Rodriguez, J. Antonio ball burnishing regular reliefs surface topography austenitic stainless steel fatigue life t-test Bayesian rule sandblasting precision spheres non-contact metrology laser scanning laser sensors accelerometer acoustic emission natural frequencies operational deflection shape piezoelectric process monitoring ultrasonic additive manufacturing fused filament fabrication PEI Ultem 9085 postprocessing finishing operations surface enhancement vapor smoothing thermal annealing abrasive shot blasting shot peening sensitivity analysis honing roughness tool wear material removal rate optimization desirability function mixture design finish milling chatter part quality AA2024 floor milling finishing processes surface integrity bearing steel residual stresses rolling contact fatigue slide burnishing X6CrNiTi18 stainless steel surface roughness 3D topography microhardness residual stress positron mean lifetime τmean tribological interaction stainless steel friction coefficient vibration-assisted ball burnishing tribology thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology Surface integrity management is remarkably important when metal alloys are used to manufacture relevant parts. Advanced materials such as titanium, nickel alloys, non-ferrous alloys, or special steels make surface integrity preservation after machining particularly difficult. Consequently, thorough finishing techniques are required to rectify the surface integrity. Engineering surfaces that exemplify the importance of surface integrity control are typically found in the transportation industry. Pieces formed using complex curved surfaces, such as turbine blades or landing gears, and molds and dies for upsetting operations are good examples. These kinds of parts are often manufactured through 3- or 5-axis machining with the aid of successive adjacent passes of hemispherical tools, whereas this ball-end milling strategy allows one to achieve complex surfaces by following the desired shape through NC interpolations generated by a CAM (it also has deep constraints). In this context, processes such as burnishing, honing, plateau-honing, grinding, and shot-peening can contribute to improving the described surfaces in terms of texture, residual stress, and hardness, and are easily maneuverable from a procedural point of view. This Special Issue collected the research results on these kinds of finishing processes, which are very important to the transportation industry. 2023-11-30T20:50:06Z 2023-11-30T20:50:06Z 2023 book ONIX_20231130_9783036592848_209 9783036592848 9783036592855 https://directory.doabooks.org/handle/20.500.12854/128757 eng application/octet-stream Attribution 4.0 International https://mdpi.com/books/pdfview/book/8222 https://mdpi.com/books/pdfview/book/8222 MDPI - Multidisciplinary Digital Publishing Institute 10.3390/books978-3-0365-9285-5 10.3390/books978-3-0365-9285-5 46cabcaa-dd94-4bfe-87b4-55023c1b36d0 9783036592848 9783036592855 182 Basel open access |
| spellingShingle | ball burnishing regular reliefs surface topography austenitic stainless steel fatigue life t-test Bayesian rule sandblasting precision spheres non-contact metrology laser scanning laser sensors accelerometer acoustic emission natural frequencies operational deflection shape piezoelectric process monitoring ultrasonic additive manufacturing fused filament fabrication PEI Ultem 9085 postprocessing finishing operations surface enhancement vapor smoothing thermal annealing abrasive shot blasting shot peening sensitivity analysis honing roughness tool wear material removal rate optimization desirability function mixture design finish milling chatter part quality AA2024 floor milling finishing processes surface integrity bearing steel residual stresses rolling contact fatigue slide burnishing X6CrNiTi18 stainless steel surface roughness 3D topography microhardness residual stress positron mean lifetime τmean tribological interaction stainless steel friction coefficient vibration-assisted ball burnishing tribology thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology Finishing Operations to Enhance Surface Integrity of Parts |
| title | Finishing Operations to Enhance Surface Integrity of Parts |
| title_full | Finishing Operations to Enhance Surface Integrity of Parts |
| title_fullStr | Finishing Operations to Enhance Surface Integrity of Parts |
| title_full_unstemmed | Finishing Operations to Enhance Surface Integrity of Parts |
| title_short | Finishing Operations to Enhance Surface Integrity of Parts |
| title_sort | finishing operations to enhance surface integrity of parts |
| topic | ball burnishing regular reliefs surface topography austenitic stainless steel fatigue life t-test Bayesian rule sandblasting precision spheres non-contact metrology laser scanning laser sensors accelerometer acoustic emission natural frequencies operational deflection shape piezoelectric process monitoring ultrasonic additive manufacturing fused filament fabrication PEI Ultem 9085 postprocessing finishing operations surface enhancement vapor smoothing thermal annealing abrasive shot blasting shot peening sensitivity analysis honing roughness tool wear material removal rate optimization desirability function mixture design finish milling chatter part quality AA2024 floor milling finishing processes surface integrity bearing steel residual stresses rolling contact fatigue slide burnishing X6CrNiTi18 stainless steel surface roughness 3D topography microhardness residual stress positron mean lifetime τmean tribological interaction stainless steel friction coefficient vibration-assisted ball burnishing tribology thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology |
| topic_facet | ball burnishing regular reliefs surface topography austenitic stainless steel fatigue life t-test Bayesian rule sandblasting precision spheres non-contact metrology laser scanning laser sensors accelerometer acoustic emission natural frequencies operational deflection shape piezoelectric process monitoring ultrasonic additive manufacturing fused filament fabrication PEI Ultem 9085 postprocessing finishing operations surface enhancement vapor smoothing thermal annealing abrasive shot blasting shot peening sensitivity analysis honing roughness tool wear material removal rate optimization desirability function mixture design finish milling chatter part quality AA2024 floor milling finishing processes surface integrity bearing steel residual stresses rolling contact fatigue slide burnishing X6CrNiTi18 stainless steel surface roughness 3D topography microhardness residual stress positron mean lifetime τmean tribological interaction stainless steel friction coefficient vibration-assisted ball burnishing tribology thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology |
| url | ONIX_20231130_9783036592848_209 |