High Performance and Hybrid Manufacturing Processes

The manufacture of parts for transportation vehicles, precision components, and bioengineered implants is reliant on high-performance manufacturing processes. On the one hand, these provide shorter set-up and lead times, higher production rates, and greater accuracy and precision. On the other hand,...

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प्रकाशित: MDPI - Multidisciplinary Digital Publishing Institute 2026
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ऑनलाइन पहुंच:ONIX_20260416T142754_9783725863624_47
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collection Directory of Open Access Books
description The manufacture of parts for transportation vehicles, precision components, and bioengineered implants is reliant on high-performance manufacturing processes. On the one hand, these provide shorter set-up and lead times, higher production rates, and greater accuracy and precision. On the other hand, they necessitated the use of new technologies, optimised processes, and enhanced materials. The precision of high-performance manufacturing has also advanced from being in terms of tenths of millimetres to below hundredths in a century, and currently, some machines are on the verge of crossing the nanometre barrier. Most recently, hybrid manufacturing technologies have gained popularity, as they offer great potential in obtaining high-quality products with greater productivity, accuracy, energy efficiency, and with minor impacts on the environment. Despite this, most hybrid manufacturing methods are still in the research stage, with just a handful making it into industrial use. The current and future needs for machine tools and manufacturing operations include the use of less power and increased eco-friendliness, while maintaining the integrity of products. This Reprint sheds light on ‘High Performance and Hybrid Manufacturing Processes’ and provides a platform for the discussion of the recent successes, key topics, and challenges for future study in the field.
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publisher MDPI - Multidisciplinary Digital Publishing Institute
publisherStr MDPI - Multidisciplinary Digital Publishing Institute
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spelling doab-20.500.12854ir-1751922026-04-16T19:25:12Z High Performance and Hybrid Manufacturing Processes Hassan, Ali Abdelhafeez Ultrasonic welding Rotary sonotrode Process machine parameters Material parameters Acoustic parameters Mathematical model Incremental forming Finite element Sheet metal Damage model Pressure assisted Hybrid manufacturing Additive manufacturing DLP Ceramic slurries Debinding DoE EDM PMEDM Surface modification Powders Coating AISI 1045 Dry turning Cutting forces Cutting temperature Surface roughness Wiper-shaped insert Conventional round-nose insert Interference fit Press-fit pin-hub Automated disassembly Remanufacturing Finite element analysis Small-scale turbine FEA 3D printing Stress distribution RGD 525 Curvic coupling CAD Manufacturing modeling Simulation Low-cost 3D printing Dimensional accuracy enhancing Rapid casting Industry 4.0 thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology The manufacture of parts for transportation vehicles, precision components, and bioengineered implants is reliant on high-performance manufacturing processes. On the one hand, these provide shorter set-up and lead times, higher production rates, and greater accuracy and precision. On the other hand, they necessitated the use of new technologies, optimised processes, and enhanced materials. The precision of high-performance manufacturing has also advanced from being in terms of tenths of millimetres to below hundredths in a century, and currently, some machines are on the verge of crossing the nanometre barrier. Most recently, hybrid manufacturing technologies have gained popularity, as they offer great potential in obtaining high-quality products with greater productivity, accuracy, energy efficiency, and with minor impacts on the environment. Despite this, most hybrid manufacturing methods are still in the research stage, with just a handful making it into industrial use. The current and future needs for machine tools and manufacturing operations include the use of less power and increased eco-friendliness, while maintaining the integrity of products. This Reprint sheds light on ‘High Performance and Hybrid Manufacturing Processes’ and provides a platform for the discussion of the recent successes, key topics, and challenges for future study in the field. 2026-04-16T19:25:05Z 2026-04-16T19:25:05Z 2026 book ONIX_20260416T142754_9783725863624_47 9783725863624 9783725863631 https://directory.doabooks.org/handle/20.500.12854/175192 eng application/octet-stream Attribution 4.0 International https://mdpi.com/books/ https://mdpi.com/books/pdfview/book/12104 MDPI - Multidisciplinary Digital Publishing Institute 10.3390/books978-3-7258-6363-1 10.3390/books978-3-7258-6363-1 46cabcaa-dd94-4bfe-87b4-55023c1b36d0 9783725863624 9783725863631 192 CH open access
spellingShingle Ultrasonic welding
Rotary sonotrode
Process machine parameters
Material parameters
Acoustic parameters
Mathematical model
Incremental forming
Finite element
Sheet metal
Damage model
Pressure assisted
Hybrid manufacturing
Additive manufacturing
DLP
Ceramic slurries
Debinding
DoE
EDM
PMEDM
Surface modification
Powders
Coating
AISI 1045
Dry turning
Cutting forces
Cutting temperature
Surface roughness
Wiper-shaped insert
Conventional round-nose insert
Interference fit
Press-fit pin-hub
Automated disassembly
Remanufacturing
Finite element analysis
Small-scale turbine
FEA
3D printing
Stress distribution
RGD 525
Curvic coupling
CAD
Manufacturing modeling
Simulation
Low-cost 3D printing
Dimensional accuracy enhancing
Rapid casting
Industry 4.0
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
High Performance and Hybrid Manufacturing Processes
title High Performance and Hybrid Manufacturing Processes
title_full High Performance and Hybrid Manufacturing Processes
title_fullStr High Performance and Hybrid Manufacturing Processes
title_full_unstemmed High Performance and Hybrid Manufacturing Processes
title_short High Performance and Hybrid Manufacturing Processes
title_sort high performance and hybrid manufacturing processes
topic Ultrasonic welding
Rotary sonotrode
Process machine parameters
Material parameters
Acoustic parameters
Mathematical model
Incremental forming
Finite element
Sheet metal
Damage model
Pressure assisted
Hybrid manufacturing
Additive manufacturing
DLP
Ceramic slurries
Debinding
DoE
EDM
PMEDM
Surface modification
Powders
Coating
AISI 1045
Dry turning
Cutting forces
Cutting temperature
Surface roughness
Wiper-shaped insert
Conventional round-nose insert
Interference fit
Press-fit pin-hub
Automated disassembly
Remanufacturing
Finite element analysis
Small-scale turbine
FEA
3D printing
Stress distribution
RGD 525
Curvic coupling
CAD
Manufacturing modeling
Simulation
Low-cost 3D printing
Dimensional accuracy enhancing
Rapid casting
Industry 4.0
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
topic_facet Ultrasonic welding
Rotary sonotrode
Process machine parameters
Material parameters
Acoustic parameters
Mathematical model
Incremental forming
Finite element
Sheet metal
Damage model
Pressure assisted
Hybrid manufacturing
Additive manufacturing
DLP
Ceramic slurries
Debinding
DoE
EDM
PMEDM
Surface modification
Powders
Coating
AISI 1045
Dry turning
Cutting forces
Cutting temperature
Surface roughness
Wiper-shaped insert
Conventional round-nose insert
Interference fit
Press-fit pin-hub
Automated disassembly
Remanufacturing
Finite element analysis
Small-scale turbine
FEA
3D printing
Stress distribution
RGD 525
Curvic coupling
CAD
Manufacturing modeling
Simulation
Low-cost 3D printing
Dimensional accuracy enhancing
Rapid casting
Industry 4.0
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
url ONIX_20260416T142754_9783725863624_47