Additive Manufacturing: Alloy Design and Process Innovations

Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages...

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সংরক্ষণ করুন:
গ্রন্থ-পঞ্জীর বিবরন
প্রধান লেখক: Wang, Zhi, Konda Gokuldoss, Prashanth
বিন্যাস: Online
ভাষা:ইংরেজি
প্রকাশিত: MDPI - Multidisciplinary Digital Publishing Institute 2021
বিষয়গুলি:
ABS
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অনলাইন ব্যবহার করুন:46013
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author Wang, Zhi
Konda Gokuldoss, Prashanth
author_browse Konda Gokuldoss, Prashanth
Wang, Zhi
author_facet Wang, Zhi
Konda Gokuldoss, Prashanth
author_sort Wang, Zhi
collection Directory of Open Access Books
description Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.
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spelling doab-20.500.12854ir-401242024-04-11T15:10:24Z Additive Manufacturing: Alloy Design and Process Innovations Wang, Zhi Konda Gokuldoss, Prashanth TA1-2040 T1-995 microstructure slag crystallographic texture epoxy solder additive manufacturing substrate preheating thermosetting epoxy resin AlSi10Mg alloy impact residual stress stability lobe diagram laves phase vanadium selective laser melting (SLM) molten pool dynamic behavior scanning strategy pulse frequency thin-walled weak rigidity parts scanning aluminum elastic abrasive 2219 aluminum alloy Powder bed ABS laser energy density equivalent processing model composition numerical analysis scanning electron microscopy (SEM) Hastelloy X alloy regular mixing texture evolution graphene nano-sheets (GNSs) Electron Beam Melting powder bed fusion microstructural evolution Mg content cement bulk metallic glasses grain refinement Taguchi intermediate thermo-mechanical treatment valorization microstructure and properties arc current high computational efficiency powder properties dynamic characteristics composite materials CuAl2 phase rapid solidification magnetizer M300 mold steel circular economy titanium alloy Al–5Si alloy Al–Mg–Si alloy ultrasonic bonding water absorption disc brake support strategy inoculation arc additive manufacture 3D metal printing ultrafast laser Hot Isostatic Pressure arc additive manufacturing continuous carbon fiber performance characteristics process-damping intermetallic compound (IMC) interfaces direct metal laser sintering porosity nickel-based superalloy element segregation hydrophobicity H13 tool steel Cu50Zr43Al7 metal powders parameter optimization side spatters powder packing 3D printing precipitates n/a simulation laser cladding deposition melt pool size quenching rate Al–Mg alloy tailored properties workpiece scale fatigue laser cladding Ti-6Al-4V deformation quality of the as-built parts model milling wire feeding additive manufacturing martensitic transformation ball milling Inconel 718 ablation in-process temperature in MPBAM subgranular dendrites porosity reduction femtosecond paint bake-hardening Al6061 defects continuous dynamic recrystallization wear Additive manufacturing volumetric heat source Ti6Al4V alloy AlSi10Mg radial grooves GH4169 temperature and stress fields laser powder bed fusion metallic glasses numerical simulation latent heat divisional scanning wire lateral feeding laser powder bed fusion (LPBF) heat treatment thermal behaviour fused filament fabrication microstructures thermal conductivity 12CrNi2 alloy steel powder tensile strength hot stamping steel blanks multi-laser manufacturing aluminum alloys additive surface structuring parts design process parameters thermal stress analysis SLM process parameters nickel alloys Al–Si powder flowability laser power absorption refractory high-entropy alloy localized inductive heating mechanical properties selective laser melting storage energy concrete mechanical property gray cast iron constitutive model analytical modeling hot deformation epitaxial growth design flowability amorphous alloy PSO-BP neural network algorithm molten pool evolution microhardness measurement macro defects thermal capillary effects finite element analysis dynamic properties WxNbMoTa properties thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition. 2021-02-11T07:42:28Z 2021-02-11T07:42:28Z 2020-06-09 16:38:57 2020 book 46013 9783039284146 9783039284153 https://directory.doabooks.org/handle/20.500.12854/40124 eng application/octet-stream Attribution-NonCommercial-NoDerivatives 4.0 International https://mdpi.com/books/pdfview/book/2188 MDPI - Multidisciplinary Digital Publishing Institute 10.3390/books978-3-03928-415-3 10.3390/books978-3-03928-415-3 46cabcaa-dd94-4bfe-87b4-55023c1b36d0 9783039284146 9783039284153 352 open access
spellingShingle TA1-2040
T1-995
microstructure
slag
crystallographic texture
epoxy solder
additive manufacturing
substrate preheating
thermosetting epoxy resin
AlSi10Mg alloy
impact
residual stress
stability lobe diagram
laves phase
vanadium
selective laser melting (SLM)
molten pool dynamic behavior
scanning strategy
pulse frequency
thin-walled weak rigidity parts
scanning
aluminum
elastic abrasive
2219 aluminum alloy
Powder bed
ABS
laser energy density
equivalent processing model
composition
numerical analysis
scanning electron microscopy (SEM)
Hastelloy X alloy
regular mixing
texture evolution
graphene nano-sheets (GNSs)
Electron Beam Melting
powder bed fusion
microstructural evolution
Mg content
cement
bulk metallic glasses
grain refinement
Taguchi
intermediate thermo-mechanical treatment
valorization
microstructure and properties
arc current
high computational efficiency
powder properties
dynamic characteristics
composite materials
CuAl2 phase
rapid solidification
magnetizer
M300 mold steel
circular economy
titanium alloy
Al–5Si alloy
Al–Mg–Si alloy
ultrasonic bonding
water absorption
disc brake
support strategy
inoculation
arc additive manufacture
3D metal printing
ultrafast laser
Hot Isostatic Pressure
arc additive manufacturing
continuous carbon fiber
performance characteristics
process-damping
intermetallic compound (IMC)
interfaces
direct metal laser sintering
porosity
nickel-based superalloy
element segregation
hydrophobicity
H13 tool steel
Cu50Zr43Al7
metal powders
parameter optimization
side spatters
powder packing
3D printing
precipitates
n/a
simulation
laser cladding deposition
melt pool size
quenching rate
Al–Mg alloy
tailored properties
workpiece scale
fatigue
laser cladding
Ti-6Al-4V
deformation
quality of the as-built parts
model
milling
wire feeding additive manufacturing
martensitic transformation
ball milling
Inconel 718
ablation
in-process temperature in MPBAM
subgranular dendrites
porosity reduction
femtosecond
paint bake-hardening
Al6061
defects
continuous dynamic recrystallization
wear
Additive manufacturing
volumetric heat source
Ti6Al4V alloy
AlSi10Mg
radial grooves
GH4169
temperature and stress fields
laser powder bed fusion
metallic glasses
numerical simulation
latent heat
divisional scanning
wire lateral feeding
laser powder bed fusion (LPBF)
heat treatment
thermal behaviour
fused filament fabrication
microstructures
thermal conductivity
12CrNi2 alloy steel powder
tensile strength
hot stamping steel blanks
multi-laser manufacturing
aluminum alloys
additive surface structuring
parts design
process parameters
thermal stress analysis
SLM process parameters
nickel alloys
Al–Si
powder flowability
laser power absorption
refractory high-entropy alloy
localized inductive heating
mechanical properties
selective laser melting
storage energy
concrete
mechanical property
gray cast iron
constitutive model
analytical modeling
hot deformation
epitaxial growth
design
flowability
amorphous alloy
PSO-BP neural network algorithm
molten pool evolution
microhardness measurement
macro defects
thermal capillary effects
finite element analysis
dynamic properties
WxNbMoTa
properties
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
Wang, Zhi
Konda Gokuldoss, Prashanth
Additive Manufacturing: Alloy Design and Process Innovations
title Additive Manufacturing: Alloy Design and Process Innovations
title_full Additive Manufacturing: Alloy Design and Process Innovations
title_fullStr Additive Manufacturing: Alloy Design and Process Innovations
title_full_unstemmed Additive Manufacturing: Alloy Design and Process Innovations
title_short Additive Manufacturing: Alloy Design and Process Innovations
title_sort additive manufacturing alloy design and process innovations
topic TA1-2040
T1-995
microstructure
slag
crystallographic texture
epoxy solder
additive manufacturing
substrate preheating
thermosetting epoxy resin
AlSi10Mg alloy
impact
residual stress
stability lobe diagram
laves phase
vanadium
selective laser melting (SLM)
molten pool dynamic behavior
scanning strategy
pulse frequency
thin-walled weak rigidity parts
scanning
aluminum
elastic abrasive
2219 aluminum alloy
Powder bed
ABS
laser energy density
equivalent processing model
composition
numerical analysis
scanning electron microscopy (SEM)
Hastelloy X alloy
regular mixing
texture evolution
graphene nano-sheets (GNSs)
Electron Beam Melting
powder bed fusion
microstructural evolution
Mg content
cement
bulk metallic glasses
grain refinement
Taguchi
intermediate thermo-mechanical treatment
valorization
microstructure and properties
arc current
high computational efficiency
powder properties
dynamic characteristics
composite materials
CuAl2 phase
rapid solidification
magnetizer
M300 mold steel
circular economy
titanium alloy
Al–5Si alloy
Al–Mg–Si alloy
ultrasonic bonding
water absorption
disc brake
support strategy
inoculation
arc additive manufacture
3D metal printing
ultrafast laser
Hot Isostatic Pressure
arc additive manufacturing
continuous carbon fiber
performance characteristics
process-damping
intermetallic compound (IMC)
interfaces
direct metal laser sintering
porosity
nickel-based superalloy
element segregation
hydrophobicity
H13 tool steel
Cu50Zr43Al7
metal powders
parameter optimization
side spatters
powder packing
3D printing
precipitates
n/a
simulation
laser cladding deposition
melt pool size
quenching rate
Al–Mg alloy
tailored properties
workpiece scale
fatigue
laser cladding
Ti-6Al-4V
deformation
quality of the as-built parts
model
milling
wire feeding additive manufacturing
martensitic transformation
ball milling
Inconel 718
ablation
in-process temperature in MPBAM
subgranular dendrites
porosity reduction
femtosecond
paint bake-hardening
Al6061
defects
continuous dynamic recrystallization
wear
Additive manufacturing
volumetric heat source
Ti6Al4V alloy
AlSi10Mg
radial grooves
GH4169
temperature and stress fields
laser powder bed fusion
metallic glasses
numerical simulation
latent heat
divisional scanning
wire lateral feeding
laser powder bed fusion (LPBF)
heat treatment
thermal behaviour
fused filament fabrication
microstructures
thermal conductivity
12CrNi2 alloy steel powder
tensile strength
hot stamping steel blanks
multi-laser manufacturing
aluminum alloys
additive surface structuring
parts design
process parameters
thermal stress analysis
SLM process parameters
nickel alloys
Al–Si
powder flowability
laser power absorption
refractory high-entropy alloy
localized inductive heating
mechanical properties
selective laser melting
storage energy
concrete
mechanical property
gray cast iron
constitutive model
analytical modeling
hot deformation
epitaxial growth
design
flowability
amorphous alloy
PSO-BP neural network algorithm
molten pool evolution
microhardness measurement
macro defects
thermal capillary effects
finite element analysis
dynamic properties
WxNbMoTa
properties
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
topic_facet TA1-2040
T1-995
microstructure
slag
crystallographic texture
epoxy solder
additive manufacturing
substrate preheating
thermosetting epoxy resin
AlSi10Mg alloy
impact
residual stress
stability lobe diagram
laves phase
vanadium
selective laser melting (SLM)
molten pool dynamic behavior
scanning strategy
pulse frequency
thin-walled weak rigidity parts
scanning
aluminum
elastic abrasive
2219 aluminum alloy
Powder bed
ABS
laser energy density
equivalent processing model
composition
numerical analysis
scanning electron microscopy (SEM)
Hastelloy X alloy
regular mixing
texture evolution
graphene nano-sheets (GNSs)
Electron Beam Melting
powder bed fusion
microstructural evolution
Mg content
cement
bulk metallic glasses
grain refinement
Taguchi
intermediate thermo-mechanical treatment
valorization
microstructure and properties
arc current
high computational efficiency
powder properties
dynamic characteristics
composite materials
CuAl2 phase
rapid solidification
magnetizer
M300 mold steel
circular economy
titanium alloy
Al–5Si alloy
Al–Mg–Si alloy
ultrasonic bonding
water absorption
disc brake
support strategy
inoculation
arc additive manufacture
3D metal printing
ultrafast laser
Hot Isostatic Pressure
arc additive manufacturing
continuous carbon fiber
performance characteristics
process-damping
intermetallic compound (IMC)
interfaces
direct metal laser sintering
porosity
nickel-based superalloy
element segregation
hydrophobicity
H13 tool steel
Cu50Zr43Al7
metal powders
parameter optimization
side spatters
powder packing
3D printing
precipitates
n/a
simulation
laser cladding deposition
melt pool size
quenching rate
Al–Mg alloy
tailored properties
workpiece scale
fatigue
laser cladding
Ti-6Al-4V
deformation
quality of the as-built parts
model
milling
wire feeding additive manufacturing
martensitic transformation
ball milling
Inconel 718
ablation
in-process temperature in MPBAM
subgranular dendrites
porosity reduction
femtosecond
paint bake-hardening
Al6061
defects
continuous dynamic recrystallization
wear
Additive manufacturing
volumetric heat source
Ti6Al4V alloy
AlSi10Mg
radial grooves
GH4169
temperature and stress fields
laser powder bed fusion
metallic glasses
numerical simulation
latent heat
divisional scanning
wire lateral feeding
laser powder bed fusion (LPBF)
heat treatment
thermal behaviour
fused filament fabrication
microstructures
thermal conductivity
12CrNi2 alloy steel powder
tensile strength
hot stamping steel blanks
multi-laser manufacturing
aluminum alloys
additive surface structuring
parts design
process parameters
thermal stress analysis
SLM process parameters
nickel alloys
Al–Si
powder flowability
laser power absorption
refractory high-entropy alloy
localized inductive heating
mechanical properties
selective laser melting
storage energy
concrete
mechanical property
gray cast iron
constitutive model
analytical modeling
hot deformation
epitaxial growth
design
flowability
amorphous alloy
PSO-BP neural network algorithm
molten pool evolution
microhardness measurement
macro defects
thermal capillary effects
finite element analysis
dynamic properties
WxNbMoTa
properties
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues::TBX History of engineering and technology
url 46013
work_keys_str_mv AT wangzhi additivemanufacturingalloydesignandprocessinnovations
AT kondagokuldossprashanth additivemanufacturingalloydesignandprocessinnovations