Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications

Micro electrical discharge machining (micro-EDM) is a thermo-electric and contactless process most suited for micro-manufacturing and high-precision machining, especially when difficult-to-cut materials, such as super alloys, composites, and electro conductive ceramics, are processed. Many industria...

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description Micro electrical discharge machining (micro-EDM) is a thermo-electric and contactless process most suited for micro-manufacturing and high-precision machining, especially when difficult-to-cut materials, such as super alloys, composites, and electro conductive ceramics, are processed. Many industrial domains exploit this technology to fabricate highly demanding components, such as high-aspect-ratio micro holes for fuel injectors, high-precision molds, and biomedical parts.Moreover, the continuous trend towards miniaturization and high precision functional components boosted the development of control strategies and optimization methodologies specifically suited to address the challenges in micro- and nano-scale fabrication.This Special Issue showcases 12 research papers and a review article focusing on novel methodological developments on several aspects of micro electrical discharge machining: machinability studies of hard materials (TiNi shape memory alloys, Si3N4–TiN ceramic composite, ZrB2-based ceramics reinforced with SiC fibers and whiskers, tungsten-cemented carbide, Ti-6Al-4V alloy, duplex stainless steel, and cubic boron nitride), process optimization adopting different dielectrics or electrodes, characterization of mechanical performance of processed surface, process analysis, and optimization via discharge pulse-type discrimination, hybrid processes, fabrication of molds for inflatable soft microactuators, and implementation of low-cost desktop micro-EDM system.
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language eng
publishDate 2022
publishDateRange 2022
publishDateSort 2022
publisher MDPI - Multidisciplinary Digital Publishing Institute
publisherStr MDPI - Multidisciplinary Digital Publishing Institute
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spelling doab-20.500.12854ir-768772024-04-09T23:16:32Z Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications Fassi, Irene Modica, Francesco electrodischarge micromachining drilling cubic boron nitride foil queue microelectrode micro-EDM step effect tapered structure wire electrical discharge grinding (WEDG) micromoulding soft microrobotics electrical discharge machining (EDM) Tungsten cemented carbide (WC-Co) desktop micro-electrical discharge machining (micro-EDM) system cut-side micro-tool micro-holes EDM SR TWR PMEDM MRR electro-discharge treatment Ti-6Al-4V MWCNTs surface characterization wear resistance corrosion resistance composite 3D microelectrode diffusion bonding step 3D microstructure material processing DSS-2205 alloy electric-discharge machining surface integrity surface wettability ceramic composite micro-EDM milling pulse discrimination Micro-electro-discharge machining (μEDM) liquid-metal electrode Galinstan Zirconium Boride silicon carbide fibers silicon carbide whiskers advanced material TiNi shape memory alloy TiC powder surface modification microhardness electrochemical discharge machining laser machining glass micro-groove n/a thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues Micro electrical discharge machining (micro-EDM) is a thermo-electric and contactless process most suited for micro-manufacturing and high-precision machining, especially when difficult-to-cut materials, such as super alloys, composites, and electro conductive ceramics, are processed. Many industrial domains exploit this technology to fabricate highly demanding components, such as high-aspect-ratio micro holes for fuel injectors, high-precision molds, and biomedical parts.Moreover, the continuous trend towards miniaturization and high precision functional components boosted the development of control strategies and optimization methodologies specifically suited to address the challenges in micro- and nano-scale fabrication.This Special Issue showcases 12 research papers and a review article focusing on novel methodological developments on several aspects of micro electrical discharge machining: machinability studies of hard materials (TiNi shape memory alloys, Si3N4–TiN ceramic composite, ZrB2-based ceramics reinforced with SiC fibers and whiskers, tungsten-cemented carbide, Ti-6Al-4V alloy, duplex stainless steel, and cubic boron nitride), process optimization adopting different dielectrics or electrodes, characterization of mechanical performance of processed surface, process analysis, and optimization via discharge pulse-type discrimination, hybrid processes, fabrication of molds for inflatable soft microactuators, and implementation of low-cost desktop micro-EDM system. 2022-01-11T13:44:53Z 2022-01-11T13:44:53Z 2021 book ONIX_20220111_9783036519333_612 9783036519333 9783036519326 https://directory.doabooks.org/handle/20.500.12854/76877 eng image/jpeg Attribution 4.0 International https://mdpi.com/books/pdfview/book/4347 https://mdpi.com/books/pdfview/book/4347 MDPI - Multidisciplinary Digital Publishing Institute 10.3390/books978-3-0365-1932-6 10.3390/books978-3-0365-1932-6 46cabcaa-dd94-4bfe-87b4-55023c1b36d0 9783036519333 9783036519326 197 Basel, Switzerland open access
spellingShingle electrodischarge micromachining
drilling
cubic boron nitride
foil queue microelectrode
micro-EDM
step effect
tapered structure
wire electrical discharge grinding (WEDG)
micromoulding
soft microrobotics
electrical discharge machining (EDM)
Tungsten cemented carbide (WC-Co)
desktop micro-electrical discharge machining (micro-EDM) system
cut-side micro-tool
micro-holes
EDM
SR
TWR
PMEDM
MRR
electro-discharge treatment
Ti-6Al-4V
MWCNTs
surface characterization
wear resistance
corrosion resistance
composite 3D microelectrode
diffusion bonding
step
3D microstructure
material processing
DSS-2205 alloy
electric-discharge machining
surface integrity
surface wettability
ceramic composite
micro-EDM milling
pulse discrimination
Micro-electro-discharge machining (μEDM)
liquid-metal electrode
Galinstan
Zirconium Boride
silicon carbide fibers
silicon carbide whiskers
advanced material
TiNi shape memory alloy
TiC powder
surface modification
microhardness
electrochemical discharge machining
laser machining
glass
micro-groove
n/a
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues
Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications
title Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications
title_full Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications
title_fullStr Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications
title_full_unstemmed Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications
title_short Micro-Electro Discharge Machining: Principles, Recent Advancements and Applications
title_sort micro electro discharge machining principles recent advancements and applications
topic electrodischarge micromachining
drilling
cubic boron nitride
foil queue microelectrode
micro-EDM
step effect
tapered structure
wire electrical discharge grinding (WEDG)
micromoulding
soft microrobotics
electrical discharge machining (EDM)
Tungsten cemented carbide (WC-Co)
desktop micro-electrical discharge machining (micro-EDM) system
cut-side micro-tool
micro-holes
EDM
SR
TWR
PMEDM
MRR
electro-discharge treatment
Ti-6Al-4V
MWCNTs
surface characterization
wear resistance
corrosion resistance
composite 3D microelectrode
diffusion bonding
step
3D microstructure
material processing
DSS-2205 alloy
electric-discharge machining
surface integrity
surface wettability
ceramic composite
micro-EDM milling
pulse discrimination
Micro-electro-discharge machining (μEDM)
liquid-metal electrode
Galinstan
Zirconium Boride
silicon carbide fibers
silicon carbide whiskers
advanced material
TiNi shape memory alloy
TiC powder
surface modification
microhardness
electrochemical discharge machining
laser machining
glass
micro-groove
n/a
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues
topic_facet electrodischarge micromachining
drilling
cubic boron nitride
foil queue microelectrode
micro-EDM
step effect
tapered structure
wire electrical discharge grinding (WEDG)
micromoulding
soft microrobotics
electrical discharge machining (EDM)
Tungsten cemented carbide (WC-Co)
desktop micro-electrical discharge machining (micro-EDM) system
cut-side micro-tool
micro-holes
EDM
SR
TWR
PMEDM
MRR
electro-discharge treatment
Ti-6Al-4V
MWCNTs
surface characterization
wear resistance
corrosion resistance
composite 3D microelectrode
diffusion bonding
step
3D microstructure
material processing
DSS-2205 alloy
electric-discharge machining
surface integrity
surface wettability
ceramic composite
micro-EDM milling
pulse discrimination
Micro-electro-discharge machining (μEDM)
liquid-metal electrode
Galinstan
Zirconium Boride
silicon carbide fibers
silicon carbide whiskers
advanced material
TiNi shape memory alloy
TiC powder
surface modification
microhardness
electrochemical discharge machining
laser machining
glass
micro-groove
n/a
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TB Technology: general issues
url ONIX_20220111_9783036519333_612