Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements

In the scope of this work, a novel joining process was developed and investi-gated from both an application-driven and an academic point of view. The process utilises laser radiation to melt a CuSn-braze preform, which is subse-quently detached from a ceramic capillary via inert gas overpressure. Af...

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Autor principal: Stein, Stefan
Formato: Online
Idioma:inglês
Publicado em: FAU University Press 2025
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author Stein, Stefan
author_browse Stein, Stefan
author_facet Stein, Stefan
author_sort Stein, Stefan
collection Directory of Open Access Books
description In the scope of this work, a novel joining process was developed and investi-gated from both an application-driven and an academic point of view. The process utilises laser radiation to melt a CuSn-braze preform, which is subse-quently detached from a ceramic capillary via inert gas overpressure. After a flight phase, the braze droplet impinges on the joining interface and wets the joining partners where it forms a metallurgical bond after solidification. This process is referred to as laser drop on demand joining (LDJ). It was shown that the shear strength of the joints exceeds the strength of standard tin-based solders by a factor of two and the joints are able to withstand the tempera-tures and forces occurring during an Al-Casting process. In addition, an ana-lytic model was developed, enabling to quantify the absorptance and thermal energy losses by heat convection, conduction, and radiation, by measuring the time required to melt the preform.
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institution Directory of Open Access Books
language eng
publishDate 2025
publishDateRange 2025
publishDateSort 2025
publisher FAU University Press
publisherStr FAU University Press
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spelling doab-20.500.12854ir-1690292025-11-22T05:07:48Z Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements Stein, Stefan Löten Laser Brazing Actuator Verbindungstechnik Soldering thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGB Mechanical engineering thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGH Precision engineering and manufacturing thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGM Materials science thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGP Production and industrial engineering thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TJ Electronics and communications engineering::TJS Sensors In the scope of this work, a novel joining process was developed and investi-gated from both an application-driven and an academic point of view. The process utilises laser radiation to melt a CuSn-braze preform, which is subse-quently detached from a ceramic capillary via inert gas overpressure. After a flight phase, the braze droplet impinges on the joining interface and wets the joining partners where it forms a metallurgical bond after solidification. This process is referred to as laser drop on demand joining (LDJ). It was shown that the shear strength of the joints exceeds the strength of standard tin-based solders by a factor of two and the joints are able to withstand the tempera-tures and forces occurring during an Al-Casting process. In addition, an ana-lytic model was developed, enabling to quantify the absorptance and thermal energy losses by heat convection, conduction, and radiation, by measuring the time required to melt the preform. 2025-11-21T05:01:49Z 2025-11-21T05:01:49Z 2025-11-20T09:34:08Z 2022 book ONIX_20251120T102856_9783961475087_42 https://library.oapen.org/handle/20.500.12657/108254 9783961475087 9783961475070 https://directory.doabooks.org/handle/20.500.12854/169029 eng FAU Studien aus dem Maschinenbau open access image/jpeg Attribution-NonCommercial 4.0 International https://library.oapen.org/bitstream/20.500.12657/108254/1/9783961475087.pdf FAU University Press 10.25593/978-3-96147-508-7 10.25593/978-3-96147-508-7 2c600dea-eece-4066-87be-da335e323fdb 9783961475087 9783961475070 112 Erlangen open access
spellingShingle Löten
Laser
Brazing
Actuator
Verbindungstechnik
Soldering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGB Mechanical engineering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGH Precision engineering and manufacturing
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGM Materials science
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGP Production and industrial engineering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TJ Electronics and communications engineering::TJS Sensors
Stein, Stefan
Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
title Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
title_full Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
title_fullStr Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
title_full_unstemmed Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
title_short Laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
title_sort laser drop on demand joining as bonding method for electronics assembly and packaging with high thermal requirements
topic Löten
Laser
Brazing
Actuator
Verbindungstechnik
Soldering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGB Mechanical engineering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGH Precision engineering and manufacturing
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGM Materials science
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGP Production and industrial engineering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TJ Electronics and communications engineering::TJS Sensors
topic_facet Löten
Laser
Brazing
Actuator
Verbindungstechnik
Soldering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGB Mechanical engineering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGH Precision engineering and manufacturing
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGM Materials science
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TG Mechanical engineering and materials::TGP Production and industrial engineering
thema EDItEUR::T Technology, Engineering, Agriculture, Industrial processes::TJ Electronics and communications engineering::TJS Sensors
url ONIX_20251120T102856_9783961475087_42
work_keys_str_mv AT steinstefan laserdropondemandjoiningasbondingmethodforelectronicsassemblyandpackagingwithhighthermalrequirements